Finished grey GRP flat roof with a clean edge trim

GRP fibreglass roofing in Leatherhead, Surrey and South West London
One Seamless Roof,No Joints to Fail.

GRP, glass reinforced polyester, is laid wet over a new timber deck and cures into a single sheet with no seams, laps or joints. It is the flat roof we fit most, because there is nothing on it to fail. Extensions, garages, dormers, porches and balconies across Surrey and South West London.

Over 25 years on local roofs

Free survey and written quote

24 hour emergency call out

CORC member 8125

What we do

GRP Fibreglass Roofing,Start to Finish.

A new OSB deck laid to fall, bandaged details, resin and matting rolled into one laminate, and a pigmented topcoat.

How a GRP Roof Is Built

The old covering comes off and a new OSB deck goes down, laid to a fall. The edges and upstands are bandaged, then resin and glass matting are laid across the whole roof and rolled into one laminate. A pigmented topcoat finishes it, usually grey, and the edge trims and outlets are built in rather than stuck on afterwards.

The deck matters as much as the laminate. GRP is rigid, so it needs a rigid, dry board beneath it, which is why we replace the deck rather than laminate over an old one. The laminate is a single continuous layer, rolled out to remove air, and the topcoat seals and colours it.

A GRP roof is walkable, does not need a felt underlay and takes rooflights, pipes and upstands in its stride. It is the covering we fit most on extensions and dormers.

The deck is 18 millimetre OSB3 board laid with staggered joints and a small gap for movement, the laminate is 450 or 600 gram chopped strand mat in resin, and the topcoat is a pigmented flow coat, usually grey. Each stage is photographed before the next covers it.

Where It Suits

Extension roofs, garages, dormer tops, porches, bay windows and balconies. Anywhere flat or nearly flat, and anywhere with awkward corners, pipes or rooflights, because the laminate simply goes round them.

Anywhere with awkward corners, penetrations or a need to walk on the roof. It is also the covering to choose where a flat roof is visible from the rooms above, because it is smooth, even and stays that way.

GRP is also the covering to choose where a flat roof carries a rooflight, a lantern or a balcony door, because the upstands and trims are laminated into the roof rather than sealed against it. It takes foot traffic for maintenance without damage.

Old clay plain tiles and moss above a flat roof, before the work
Old clay plain tiles and moss above a flat roof, before the work

Falls, Outlets and Edge Trims

A flat roof is never quite flat. We set the deck to fall towards the outlets so water leaves rather than ponds, size the outlets for the roof area, and use proper GRP trims at the drip edge and the raised edge so the finish is clean and the water goes where it should.

The fall is built into the deck before any resin is mixed. The trims are GRP too, bonded into the laminate rather than fixed on top, so the edge sheds water cleanly and there is nothing to lift or rust. Outlets are sized to the roof and placed where the water collects.

A GRP roof is designed to the flat roof code of practice, BS 6229, with a fall built into the deck and outlets positioned at the low points. The trims are bonded into the laminate and the drip edge sits over the gutter so water leaves the roof cleanly.

Where GRP Is Not the Right Answer

It wants a dry day to lay and a rigid deck underneath. A very large roof that will move with the building, or a roof that cannot be re decked, may be better in EPDM rubber, and we will say so. We fit both and quote for the one that suits the building.

Very large roofs that move with the building, roofs that cannot be re decked, and jobs that must be done in the wet are better in EPDM or felt. We fit all three and recommend the one the roof needs.

GRP needs a rigid deck and a dry, mild day. A roof over an old boarded deck that cannot be replaced, a very large roof that will move, or a job that must be done in wet weather is better in EPDM or felt, and the quote says which we recommend and why.

A GRP fibreglass flat roof with a rooflight, finished in grey
A GRP fibreglass flat roof with a rooflight, finished in grey

Repairs to an Existing GRP Roof

A GRP roof that was laid well rarely needs anything. Where one has cracked at an upstand, been laid thin or lost its topcoat we can repair and recoat it, provided the deck underneath is sound.

Cracks at an upstand or a thin laminate can be ground back, re laminated and re coated. A topcoat that has chalked can be recoated. If the deck underneath has failed the roof comes off and is rebuilt.

A GRP repair is a proper re lamination: the damaged area is ground back, cleaned, re laminated with new matting and resin, and re coated to match. It is a day’s work on most roofs and comes with the same photographs as a new one.

What You Get With the Job

Photographs of the deck before the laminate goes on, the finished roof, and the falls and outlets working in the first rain. One itemised written price before we start.

One itemised written price before we start, photographs at each stage, and a roof that has been checked in the first rain rather than left to find out.

A new GRP roof from us comes with a written specification of the deck, the laminate weight and the topcoat, an itemised invoice and the photographs at each stage, which is what a buyer’s surveyor or an insurer will ask for later.

Finished grey GRP flat roof with a clean edge trim

Sounds like your roof?

The Signs We AreUsually Called For.

  • A felt roof on its second or third patch
  • A flat roof that ponds after rain
  • An extension roof due for replacement
  • A leaking dormer, porch or bay window roof
  • A garage roof with the felt lifting at the edges
  • A balcony or walkway that has to be walked on

How it works

GRP Fibreglass Roofing:How It Works.

What happens between getting in touch and the finished job.

  1. Red tiles meeting a flat roof
    01

    Get in Touch

    Call or send a photograph of the roof. GRP suits most extension, garage and dormer roofs, and we will say if yours would be better in another system.

  2. New joists going in on a flat roof
    02

    Survey and a Written Price

    We check the deck and the falls, and quote for the new deck, the laminate, the trims and the outlets, itemised.

  3. Insulation laid across a flat roof before the deck goes down
    03

    Strip, New Deck, Laminate

    The old covering off, a new OSB deck laid to fall, then the resin and matting rolled into one seamless laminate.

  4. A finished GRP roof over a terraced house, chimneys beyond
    04

    Topcoat, Trims and Photographs

    The pigmented topcoat, the edge trims and outlets finished, and photographs of the deck and of the completed roof.

GRP fibreglass roofing questions

The QuestionsPeople Ask First.

Anything not covered here, call 01372 540 258 and ask. You will get a roofer, not a call centre.

How long does a GRP roof last?

Laid on a sound deck and detailed at the edges, well over twenty years is normal. It does not have laps or joints to open, which is where most flat roofs fail.

Can you lay GRP over the old felt?

No. GRP needs a rigid, dry, clean deck, so the old covering comes off and a new OSB deck goes down. It is part of why the finished roof lasts.

Can it be laid in the rain?

No. The resin needs a dry day to cure, so we watch the forecast and keep the deck covered until the day we laminate.

Can I walk on a GRP roof?

Yes, for maintenance and to clear the outlets. For a balcony or a roof that is used regularly we lay it heavier and add a non slip finish.

GRP or EPDM rubber?

GRP for most house extensions, garages and dormers, where the roof is rigid and the shape is awkward. EPDM for large simple roofs or where the deck cannot be replaced. We fit both and quote for the one that suits your roof.

Related work

Often NeededAlongside This.

Where we do it

Free survey and quote

Call Us, or Senda Photograph.

A picture from the ground is usually enough for us to tell you what we are looking at. The survey and the written quote are free, and there is no obligation on either.

Leatherhead
01372 540 258
Mobile, 24 hours
07513 397 799